Custom Airless Spray Bottle - ALU Packaging Smart. Sustainable. Cosmetic Packaging Solutions

Custom Airless Spray Bottle from China Manufacturer

As a professional China manufacturer of custom airless spray bottles, we provide advanced cosmetic packaging solutions designed for skincare, beauty, and personal care brands worldwide. Our airless spray bottles combine vacuum pump technology with fine mist spray systems to ensure smooth, even dispensing while protecting formulations from air exposure, oxidation, and contamination.

We offer complete OEM & ODM customization services, allowing brands to fully customize bottle capacity, shape, material, spray pump type, color, logo printing, and surface finishing. Whether you need luxury skincare packaging, travel-size spray bottles, or eco-friendly refillable solutions, we deliver flexible production options tailored to your brand identity and market requirements.

How to Custom Airless Spray Bottle

Define Your Product Application

Identify what will be filled: facial mist, toner, essence spray, sunscreen spray, setting spray, or disinfectant spray.
Confirm formula type (water-based, oil-based, or mixed) and spray fineness requirement.

Choose Airless Spray System Type

Standard airless spray bottle (vacuum pump + spray head)
Fine mist airless spray bottle
Continuous spray airless system
Refillable airless spray bottle
Lockable travel spray design

Select Bottle Capacity

Common sizes: 10ml, 15ml, 30ml, 50ml, 75ml, 100ml, 120ml, 150ml
Small sizes for travel and sample products
Larger sizes for daily skincare or body spray use

Choose Packaging Material

PETG – clear and premium look
PP – cost-effective and recyclable
Acrylic – luxury thick-wall design
Aluminum – premium and eco-friendly option
PCR materials for sustainable packaging

Customize Spray Pump Function

Fine mist spray nozzle
Adjustable spray output (light mist to strong spray)
Anti-leak design
Airless vacuum spray technology (no backflow air)
Locking system for travel safety

Design Bottle Shape

Round bottle
Slim cylindrical bottle
Square bottle
Portable travel bottle
Luxury thick-wall design

Customize Color & Finish

Pantone custom colors
Matte soft-touch finish
Glossy UV coating
Frosted elegant look
Gradient spray design
Metallic coating finish

Add Logo & Branding

Silk screen printing
Hot stamping (gold, silver, rose gold)
UV digital printing
Embossed or debossed logo
Label or shrink sleeve design

Choose Cap & Protection Design

Transparent protective cap
Frosted cap
Travel lock cap
Flip cover or twist-lock design
Dust-proof protective cover

Develop Sample Prototype

Create 3D design or physical sample
Test spray performance and mist quality
Confirm branding and visual appearance

Quality Testing

Spray performance test (mist uniformity)
Leakage test
Airless function test
Drop test for travel durability
Compatibility test with formula

Mass Production & Delivery

Confirm final sample approval
Start bulk manufacturing
Export packaging and labeling
Global shipping arrangement