Custom Refillable Airless Bottle from China Factory

As a professional China factory of custom refillable airless bottles, we specialize in innovative cosmetic packaging solutions designed for skincare, beauty, and personal care brands worldwide. Our refillable airless bottles combine advanced vacuum dispensing technology with sustainable packaging design, helping protect formulas from air exposure, oxidation, and contamination while reducing packaging waste through reusable outer bottles and replaceable inner cartridges.

We provide complete OEM & ODM customization services, allowing brands to customize bottle capacity, shape, material, refill structure, pump system, color, logo printing, and premium surface finishing. Whether you need luxury refillable skincare packaging, eco-friendly cosmetic containers, or wholesale airless packaging solutions, we offer flexible manufacturing options tailored to your brand identity and market positioning.

How to Custom Refillable Airless Bottle

Define Your Product Application

  • Determine whether the bottle is for serum, lotion, cream, foundation, sunscreen, or personal care products.
  • Identify formula viscosity and ingredient sensitivity to select the right refillable airless system.

Choose Refillable Structure Type

oose Refillable Structure Type

  • Replaceable inner cartridge – outer bottle reused, inner bottle replaced
  • Refill pouch system – refill product directly into cartridge
  • Twist-open refillable bottle – easy inner container replacement
  • Mono-material refillable system – designed for easier recycling

Select Bottle Capacity

  • Common sizes: 15ml, 30ml, 50ml, 80ml, 100ml, 120ml
  • Small sizes for serum and treatment products
  • Larger sizes for lotion and cream packaging

Choose Packaging Materials

  • PP – lightweight, recyclable, durable
  • PETG – clear and premium look
  • Acrylic – luxury thick-wall outer bottle
  • Aluminum – premium sustainable outer shell
  • Eco-friendly PCR materials available

Customize Airless Pump System

  • Pump output: 0.2ml / 0.5ml / 1ml
  • Metal-free pump for clean beauty formulas
  • Leak-proof and anti-backflow design
  • Lockable pump for travel packaging

Design Bottle Shape

  • Round refillable bottle
  • Square luxury bottle
  • Slim cylindrical design
  • Thick-wall premium bottle
  • Custom molded unique packaging shape

Customize Colors & Surface Finish

    • Pantone custom colors
    • Matte finish
    • Glossy coating
    • Frosted luxury effect
    • Metallic spray coating
    • Soft-touch coating for premium feel
  •  

Add Logo & Branding

  • Silk screen printing
  • Hot stamping foil logo
  • UV digital printing
  • Embossed branding
  • Custom labels / shrink sleeves

Choose Cap & Closure Style

  • Transparent cap
  • Frosted cap
  • Metallic cap
  • Magnetic cap
  • Twist-lock cap for travel use

Develop Prototype Sample

  • Produce mock-up or physical sample
  • Test refill mechanism usability
  • Confirm color, finish, and branding details

Test Performance & Quality

  • Leakage test
  • Airless dispensing test
  • Refill cycle durability test
  • Compatibility test with formula ingredients

Choose Cap & Closure Style

  • Approve final production sample
  • Begin wholesale manufacturing
  • Export packaging and global shipping support

ALU PACK is a top manufacturer of high-quality aluminum bottles and cans, offering eco-friendly packaging solutions for beverages, cosmetics, personal care, and more. With a focus on durability, customization, and sustainability, we provide innovative packaging that helps elevate brands while protecting the environment.

Company

Contact info

Email: sales@alubottle.net

Phone:+86-13599531763

Address: Unit 502, floor 5, Building B, # 1 workshop, Auto Industry City Parts Supporting Center (phase iv), Guankou Town, Jimei District, Xiamen,Fujian,China

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